Digital Die Cutting Services
Digital die cutting is used to cut material without using a metal-cast die. This highly efficient process, sometimes called die-less cutting, offers exceptional precision while reducing production time. The exclusion of tooling and metal dies also lowers production costs, making digital die cutting a cost-effective solution for your project.
You should consider die-less cutting services if your project requires:
- Thin or flexible materials
- Intricate shapes
- Tight tolerances
- Clean-cut edges
- Rapid prototyping
Die Cut Technologies is a full-service digital die cutting supplier capable of handling everything from rapid prototyping to large-scale production. We specialize in converting non-metallic materials and are ISO 9001:2015 and ISO\IATF Certified for quality assurance.
Digital die cutting services include CNC Routing, Rotary Knife Table, Laser cutting, and Oscillating Knife table. You can count on 24-hour quote turnaround, fast delivery, and lower costs for prototypes and short to medium production runs. This rapid response allows your engineers time to test designs and deliver products to the marketplace faster.
High-Speed Digital Knife Cutting Services
Digital knife cutting is ideal for gasket prototypes and small and medium production runs. We use the FlashCut Oscillating Knife System for digital knife cutting services. The oscillating knife has precise control, high-speed cutting (80 mts/min), and punching speeds (220/minute). This machine’s versatility makes it compatible with various materials and the perfect solution for numerous applications.
Static Table Digital Die Cutting Services
Large sizes and difficult-to-cut materials are no challenge for our die cutting company. We use the Eastman’s Static Table System, which features a rotary knife designed to cut flexible material at speeds of up to 60 inches per second. With the ability to handle material up to 72” in width and unlimited length sheets or rolls, this digital die cutter allows us to produce prototypes in larger sizes, one-off die cuts, and full-production runs.
Die-less Cutting for Plastics and Dense Materials
Multicam CNC 3000 Series Routers effectively cut firm foam, composite materials, plastics, wood, and other dense materials. The router has consistently high accuracy with each cut with repeatability of .005” and provides the high volume, smoothness of cut, and quality required in plastic fabrication. This digital cutting service meets the needs of custom aerospace and metal parts requiring high tolerances.
Rapid Prototype Digital Die Cutting
The diverse capabilities of our digital cutting work centers enable us to provide a quick turnaround of prototype parts. Simply provide a DXF file and based on material availability, we can provide a finished part in 24 hours. Our expert team is here to make sure you get the most value for every digital knife cutting order.
Digital Die Cutting Material Options
Digital die cutters can handle various types of material, all sourced from our quality suppliers. Our die cutting specialists understand the requirements of different industries and applications and can help you choose the best material for your product.
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Fiber Gaskets in various forms
- Closed and open-cell foam
- Rubber up to 1” in thickness
- Composite materials: carbon fiber, Kevlar
- Industrial Fabrics and Technical Textiles
- Adhesives & Laminated Materials (Kiss-cutting)
- Vibration and sound control (Automotiv
- e, Aerospace, Marine)
- Plastics (PU, PP, PVC, Polycarbonates, Acrylics, etc.)
Submit Your Quote Today!
Die Cut Technologies is a full-service digital die cutting company offering prototyping, full production, and add-on services like kitting and assembly. Our extensive, in-house die cutting capabilities and 24-hour quote turnaround make us the go-to source for digital cutting services. Contact us today to get a quote!
